Posted by Types of Preventive Maintenance 2. The same philosophy my dad employed with his cars also applies to maintaining heavy equipment. According to OSHA, improper maintenance can, in their eyes, lead to unhealthy and dangerous situations in the work environment. He carried a tire pressure gauge in the glove box and kept detailed records of every service provided – regardless of if he performed the service or took it to the dealership or other auto shop. The importance of preventive maintenance. It can be all too easy to forget, keeping your machine in tip top shape, but the benefits of doing so massively outweigh the hassle that can be potentially a part of training, scheduling, and executing the tasks required to constitute proper servicing. Since the dawn of industrialization, people who were experts in maintenance, repairing, and diagnosing machines were entirely invaluable. The first three bullets in the above list apply to the general day-to-day operations of your business. Regular equipment maintenance is the key to preventing catastrophic equipment failure. Assign responsibility for the maintenance of the machine. Ensure that you keep detailed records of all the maintenance services. When I was growing up, my parents bought a brand-new car every 2-3 years. We know that. This maintenance is performed after a certain amount of hours or production cycles have been completed on the machine. Box 2631 Kirkland, WA 98083. Proper manufacturing equipment service is well worth the investment.
A broken machine will impact your productivity and can result in many issues for your regular operations. Types of Preventive Maintenance: 1. Here at Sanson Machinery, we strive to provide the services that you need to optimize the performance of your industrial machines. Grime that builds up on the surface of the machine can cause issues in the operation. If you are operating a fleet of equipment, the difference is compounded. This kind of maintenance is regular, routine maintenance that helps to keep equipment up and running. It is important to stick to your maintenance schedule to minimize the likelihood of issues occurring with your equipment. This may cause it to require more materials or energy than it usually does. Other types, like condition-based maintenance, are used primarily when the need arises. Certain types, such as preventative maintenance, are used to minimize issues from occurring and keep machines operating efficiently.
Create a set process to analyze the performance of your machine. If no one is specifically responsible to catch issues with the machine, it is unlikely that the issues will be reported. However, these systems can, like any other system fail. 2. Well-maintained equipment runs more efficiently – that goes for almost any type of machine – automobile, machine tool, hand-tool, industrial equipment, etc. hbspt.cta._relativeUrls=true;hbspt.cta.load(205892, '1f9c3b7d-8cfe-42fe-bcf3-a1ec1e9d6b52', {}); hbspt.cta._relativeUrls=true;hbspt.cta.load(205892, '8cab8bd2-e1af-4c41-96f8-526e00bbf78c', {}); hbspt.cta._relativeUrls=true;hbspt.cta.load(205892, '98781ddf-f1c9-4ac5-8e14-e71d855c0d4e', {}); © 2015 Paragon Films, Inc. All rights reserved. It costs $2500 per year to repair. If your equipment is well maintained, it’s less likely to breakdown, which leads to increased uptime, more working hours for the equipment, fewer repair costs, and therefore increased revenue.
It is a simple, effective, smart way to ensure the safety of a entire workspace, and the particular safety of women or men working with a stretch wrap machine. Undertake regular inspections for your machine to catch potential issues and obtain the maintenance that you need. film equipment maintenance, She learned about automobile maintenance from her father. Thus plant maintenance is an important and inevitable service function of an efficient production system. Follow our Sanson Machinery blog to stay up to date. Requirements 5. Worn belts slip and hoses develop leaks resulting in increased fluid usage. It also helps to keep the machines/equipment in their optimum operating conditions. As a stretch film manufacturer, we at Paragon Films know the importance of keeping our stretch wrapping machines maintained. An equipment finance company that specializes in asset-backed (collateral) loans, will look at the equity in that equipment to help assess your borrowing power. But due to increasing costs of downtime, we want to emphasize on the benefits of preventive maintenance. This results in increased revenue. Maintenance is an important factor in quality assurance and in some cases determines the long-term success of a company.
Regular maintenance helps to extend the lifetime of the machine, which ensures that you are able to maximize your profits. Of course, the obvious solution to this, and all potential issues that could arise, long term or short, can be solved by regular, proper, effective maintenance. Dirty oil doesn’t keep an engine as well lubricated as clean oil. Although while the actual act of servicing machines can be a danger in of itself, it is a highly important preventative measure, in regard to exposing other workers to hazards. The task of applying stretch film is highly important, and finding a time to give the machine a break for an inspection can seem to be something of a hassle. Preventative maintenance is incredibly important to keep machines functioning smoothly. Keeping machines well maintained, is obviously one of the most important aspects of modern industry. Malfunctioning machines or complete breakdowns can become a costly process for most companies. Clogged air filters cause the mechanisms to work harder to achieve the same results. Not to mention, with an unexpected loss of the ability to apply stretch film, your production can come to a grinding halt, and back you up for days if not weeks. And yes, there is a tire gauge in her glove box. A machine that requires maintenance will also function less effectively. hbspt.cta._relativeUrls=true;hbspt.cta.load(205892, '153558b4-748a-4c8d-91eb-2aa0949822d4', {}); Topics: The safety ramifications of properly working machines cannot be overstated.
All these produce operational inefficiencies which can negatively impact run time, decrease output or performance, and increase costs. Toll Free: 800-822-8152 | Phone: 425-513-8263 | Fax: 425-513-8264 | Email: [email protected]. Obtaining the appropriate maintenance for your equipment isn’t a waste of money. stretch film wrapper maintenance, Clogged air filters cause the mechanisms to work harder to achieve the same results. Not only will this ensure that the machine is used correctly, but it will also ensure that they are able to find issues when they occur. Haematology machines, for example, typically require a 6 monthly check by an engineer, a weekly analyser surface clean and an HC control check monthly. She worked in manufacturing for nearly 20 years, where she was often surrounded by large pieces of equipment. Like clockwork, every 3000 miles, he changed the oil. Operator and machine safety. Provide proper training to any technicians or operators that will be working with the machine. 3500 West Tacoma Broken Arrow, Oklahoma 74012-1164 Main (918) 250 3456|Terms and Conditions|Legal|Contact Us, As a stretch film manufacturer, we at Paragon Films know the importance of keeping our stretch wrapping machines maintained. Regular downtime is another indication that the machine requires maintenance to enhance its condition. 3. At Sanson Machinery, we look to partner with vendors that share our commitment to producing quality products, see ethical business practices as an important factor in their approach to business and hold the customer in the highest regard. By admin on November 21, 2013 in Uncategorized. We offer excellent repair and maintenance services to protect the effectiveness of your equipment.
Its general purpose is to conserve the original condition of the implement for as long as possible. So, what does my dad’s story have to do with commercial equipment financing? My dad credited his ability to get top-dollar to the fact that he was a stickler when it came to maintaining his car and performing the recommended preventive maintenance. Effective maintenance will also help to increase the resale value of your machine, as well as maximize warranty coverage. Corrective Maintenance: Although this is broadly a preventive maintenance, this term is gaining importance. Maintenance management is responsible for the smooth and efficient working of the industrial plant and helps in improving the productivity. Read about the importance of equipment maintenance. It can pay off in the long run in the form of increased operational efficiency and reduce cost: The Importance Of Proper Manufacturing Equipment Service.
Maintenance can even impact potential financing. Maintenance is the best approach for preventing equipment from failing and preventing your company from sustaining these expenses. For example, a machine that is in good condition will be worth more, which can make it valuable for use as collateral when obtaining a business loan. Learn more about Sanson Machinery and catch up on the most recent news and events by reading our blog. If the usable life of a piece of equipment can be extended by 3-5 years, that’s 3-5 years of additional revenue from that same machine. ... Well-maintained equipment runs more efficiently – that goes for almost any type of machine – automobile, machine tool, hand-tool, industrial equipment, etc.
The importance of maintenance, testing and inspection schedules in my point of view are as follows: 1. The last two bullets in the list above address the equity in the equipment. Equipment maintenance is not only useful in the scope of preventing breakdowns, and thus lost time that could be spent in use properly, but it can be extremely helpful to the productivity of a machine - and by extension an entire workflow. It is similarly important to keep the machine clean at all times. Preventative maintenance is incredibly important to keep machines functioning smoothly. Regular maintenance helps to ensure that your equipment is operating safely. As a replacement would be costly, it is most reasonable to keep your machine a "well oiled machine." There are many reasons to invest in effective maintenance for your industrial machines. That being said, when the machine is performing such a systematic and important role - like those machines which work with packaging and the application of stretch film - maintenance can be even more crucial. We know that contaiment is crucial and the last thing you need is for your machine to break down or for the lack of preventitive maintainance to cause the stretch film you're using to not work properly. Advantages 4. Reduced operating costs – general cost to run equipment, cost of replacement and repair of equipment and parts, cost of potentially lost productivity – reduces overall expenses. In the manner of a "well oiled machine," a properly serviced packing film machine can be certain to run at full capacity, and to work as well as when it first arrived.
Consider outsourcing cleaning of challenging items to a qualified professional; third party equipment maintenance and cleaning can be … This can mean big differences to a business’ bottom line. Many maintenance professionals have recognized the benefits of preventive maintenance and are now turning to preventive maintenance software for ongoing equipment upkeep. When a business needs to borrow money – whether to purchase or lease equipment, consolidate debt, or get a cash-out loan to fund business operations – using equipment as the collateral on that loan can be highly beneficial. Her car might sometimes be dirty, but its oil changes and tire rotations are always up-to-date. The other type of preventative maintenance is usage-based.